In the rapidly evolving packaging industry, the demand for convenience-oriented products like drawstring trash bags has skyrocketed. To meet this demand, manufacturers require high-performance machinery that balances speed, precision, and reliability. The RES-1000 Automatic Drawstring Garbage Bag Making Machine, manufactured by E-SHION, stands as a premier industrial solution. This machine is specifically engineered for the high-volume production of “on-roll” drawstring bags, integrating cutting-edge automation with robust mechanical design to ensure a seamless manufacturing process.
1. Drawstring Garbage Bag Making Machine Superior Versatility and Wide Material Applicability
The hallmark of a high-quality Automatic Drawstring Garbage Bag Making Machine is its ability to adapt to various market requirements. The RES-1000 is designed with a broad operational envelope to handle diverse specifications.
- Diverse Material Compatibility: The machine is fully optimized to work with both HDPE and LDPE materials. This allows producers to switch between high-density and low-density polyethylene depending on whether they need a more rigid, tear-resistant bag or a softer, more flexible one.
- Flexible Bag Types: It supports the creation of both white bags and printed bags. For printed varieties, the system utilizes a Panasonic brand tracking photocell to ensure that the artwork is perfectly aligned with the cut and seal lines.
- Extensive Size Range: This Automatic Drawstring Garbage Bag Making Machine can produce bags with a maximum length (depth) of 900mm and a maximum opening width of 800mm.
- Precision Thickness and Drawstring Integration: It maintains stable production for film thicknesses ranging from 0.008mm to 0.03mm. A critical feature is its ability to apply a 50mm width drawstring, meeting the functional needs of modern consumers.
2. High Automation and Operational Efficiency
Efficiency is the cornerstone of the E-SHION RES-1000. By automating the most complex parts of the production cycle, this Automatic Drawstring Garbage Bag Making Machine minimizes manual intervention and maximizes throughput.
- Impressive Production Speed: The machine achieves a bag-making speed of 70-150 pieces per minute. This high output is essential for maintaining competitiveness in high-volume markets.
- Advanced Servo Feed System: The film feeding process is controlled by two sets of servo motors (3KW and 4.4KW) and dedicated servo drivers. This configuration ensures that the film moves through the machine with sub-millimeter accuracy, which is vital for maintaining consistent bag dimensions.
- Automated Unwinding and Loading: The machine features an unwinding motor (1.1KW AC) and a film loader equipped with air cylinders. This system allows for the easy loading of heavy film rolls and ensures consistent tension during the feed.
- Intelligent Film Management: To ensure that the film roll folds evenly and remains wrinkle-free, the RES-1000 includes an electrostatic generator. This device eliminates air bubbles and static between film layers, which is crucial when producing an Automatic Drawstring Garbage Bag Making Machine product that must be wound neatly onto a roll.
3. World-Class Components and Structural Stability
The longevity of an Automatic Drawstring Garbage Bag Making Machine depends heavily on the quality of its internal electrical and mechanical components. SHION has partnered with global industry leaders to provide a stable and durable platform.
| Key Component | Brand / Specification | Origin |
| Main PLC | DELTA | Taiwan |
| Servo Motor & Driver | DELTA | Taiwan |
| Inverter | DELTA | Taiwan |
| Temperature Controller | HANYOUNG | Korea |
| Contactor | Schneider | France |
| Tracking Photocell | Panasonic | Japan |
| SSR | Fotek | Taiwan |
The physical construction of the RES-1000 matches its electronic sophistication. With a total weight of 3800kg and a total power capacity of 25KW, the machine is built for 24/7 industrial use. The substantial weight provides a vibration-dampening effect that is necessary to maintain precision while running at speeds of 150 ppm.
4. Advanced Punching and Sealing Technology
Every Automatic Drawstring Garbage Bag Making Machine must handle the intricate task of inserting the drawstring and sealing the edges without compromising the film’s integrity.
- String Hole and Venting: The machine includes an air cylinder punching device for the string hole and a dedicated punching needle for vent holes.
- Thermal Precision: The sealing process is managed by five sets of temperature controllers. The side-sealing part utilizes a double-blade design (up and down) to ensure a strong, leak-proof bond even at high speeds.
- Perforation Quality: The perforation part uses a specialized perforation knife and a heating knife. This ensures that the bags are easy for the end-user to tear off the roll without damaging the drawstring or the bag body.
5. Intuitive Operation and Ease of Maintenance
SHION has designed this Automatic Drawstring Garbage Bag Making Machine with the operator in mind. Modern production environments require tools that are easy to configure and maintain.
- Centralized Control: The main machine program is controlled via a PLC with a touch screen interface. This allows operators to adjust parameters such as bag length, speed, and sealing temperatures intuitively.
- Independent Rewinding Control: A standout feature of the RES-1000 is its independent PLC and touch screen for the rewinding part. By separating the rewinding logic from the main machine, the system simplifies troubleshooting and allows for more precise control over how the final rolls are tensioned and finished.
- Rewinding Hardware: The rewinding section is powered by two 750W motors controlled by two inverters and supported by eight sets of air cylinders, ensuring that every roll produced is consistent in tightness and appearance.
- Simplified Maintenance: The use of standardized parts from global brands like Schneider and Delta means that replacement components are easily sourced worldwide. Additionally, the machine’s modular design—featuring distinct sections for unwinding, string insertion, folding, and rewinding—makes routine maintenance straightforward and reduces downtime.
In conclusion, the RES-1000 Automatic Drawstring Garbage Bag Making Machine is more than just a piece of hardware; it is a comprehensive production system. From its high-precision DELTA servo motors to its specialized electrostatic bubble elimination, every detail is engineered to produce high-quality on-roll drawstring bags efficiently. For businesses looking to scale their production of high-end garbage bags, this Automatic Drawstring Garbage Bag Making Machine offers the perfect blend of technological innovation and proven industrial reliability.
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