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Plastic Packaging Manufacturing Solutions
for Film, Bag & Recycling Production

Complete turnkey plastic packaging machinery solutions for film extrusion, bag making, flexo printing and plastic recycling — engineered, installed and supported worldwide since 2003.

Turnkey Solutions 30+ Countries 24/7 Support ROI Optimized
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Rješenja 30+Countries
Served

E-SHION Machinery provides end-to-end plastic packaging production solutions covering the complete manufacturing workflow — from raw material processing and film extrusion to multi-color printing, high-speed bag making, and in-line plastic recycling. Our solutions are designed for manufacturers who need proven, scalable, and turnkey production lines rather than isolated standalone machines.

Each solution below outlines the recommended machine combination, typical production workflow, applicable raw materials, output capacity ranges, and target end products. Whether you're launching a new factory or upgrading an existing line, you'll find a configuration that matches your production goals.

Solution 01

Garbage Bag Manufacturing Solution

Complete production line for drawstring, flat-top and C-fold garbage bags — from film extrusion to finished roll packing

Production Workflow

1
Raw Material

HDPE / LDPE / Recycled Pellets

→
2
Film Puše

ABA / Mono Extrusion

→
3
Štampanje

Flexo 2-6 Color

→
4
Izrada torbi

Drawstring / C-Fold

→
5
Packing

Roll Winding & Packing

Recommended Machinery

ABA mašina za ko-ekstruziju i puhanje filmova Monolayer Blown Film Machine Flexo Printing Machine (2-4 Color) Garbage Bag Making Machine (Drawstring) Plastic Recycling Granulator (Optional)

Capacity Guide

ScaleOutput / Day
Small Workshop0.5 — 1 ton
Medium Factory2 — 4 tons
Industrial Plant5 — 10 tons

Material: HDPE, LDPE, LLDPE, Biodegradable, Recycled Compound

End Products: Drawstring bags, C-fold bags, flat-top garbage bags, recycling bags

Često postavljana pitanja

A basic garbage bag production line requires a mašina za puhanje folije (ABA or monolayer for HDPE/LDPE), an optional flexo printing machine for branding, and a garbage bag making machine (drawstring or C-fold type). For larger operations, add a recycling granulator to reprocess edge trim and scrap back into production.
Yes. ABA co-extrusion film blowing machines are specifically designed to process up to 70% recycled material in the core layer while maintaining a virgin material surface for excellent bag strength and appearance. This significantly reduces material costs.
Garbage bag manufacturing typically yields 15-25% net profit margins depending on scale, material sourcing, and automation level. Using recycled material in ABA machines can increase margins by 8-12% through raw material cost savings. Labor, electricity, and packaging are the main operating costs to factor in.
Solution 02

T-Shirt Bag (Vest Bag) Production Solution

High-speed production of supermarket shopping bags, vegetable bags and retail vest bags — up to 300 bags/min

Production Workflow

1
Raw Material

HDPE / LDPE Pellets

→
2
Film Puše

Monolayer / ABA Film

→
3
Štampanje

Flexo 1-4 Color

→
4
Izrada torbi

Heat-Seal Cold-Cut

→
5
Packing

Bundle & Carton

Recommended Machinery

Monolayer Blown Film Machine Flexo Printing Machine (1-2 Color) High-Speed T-Shirt Bag Making Machine

Capacity Guide

ScaleBags / Minute
Entry Level60 — 100
Mid-Range120 — 180
High-Speed Industrial200 — 300

Applications: Supermarket bags, vegetable bags, retail vest bags, market shopping bags

Često postavljana pitanja

Heat-seal cold-cut uses a heated sealing bar and a cold knife to cut the bag — ideal for HDPE T-shirt bags, producing clean cuts with no melting at the edge. Heat-seal heat-cut uses a heated knife that simultaneously seals and cuts — better for LDPE and thicker gauge bags. Cold-cut is more common for shopping bags due to faster speed and lower energy consumption.
A standard T-shirt bag production line with one film blowing machine, one printing machine, and two bag making machines typically requires 150-250 m² of floor space. This includes room for raw material storage, the production line, finished product staging, and operator walkways.
Solution 03

Blown Film Extrusion Production Solution

Mono, ABA and 3-layer film production systems for packaging film, agricultural film, stretch film and barrier film

Technology Comparison

TechnologyLayersRecycled ContentFilm QualityTypical ApplicationInvestment
Monolayer1Up to 20%GoodShopping bags, general film$ — Lowest
ABA Co-Ex3 (A-B-A)Up to 70% coreVery GoodGarbage bags, courier bags$$ — Mid-Range
3-Layer ABC3 (A-B-C)Up to 40%ExcellentFood packaging, barrier film$$$ — Higher

Recommended Machinery

Monolayer Blown Film Machine ABA Co-Extrusion Film Blowing Machine 3-Layer Co-Extrusion Blown Film Machine Flexo / Gravure Printing Machine

Film Applications

Shopping Bag Film Garbage Bag Film Courier Bag Film Agricultural Film Stretch Film Food Packaging Film Bubble Film Industrial Liner Film

Output Range: 30 — 300 kg/h | Film Width: 400 — 2500mm | Material: HDPE, LDPE, LLDPE, PP, Biodegradable

Solution 04

Plastic Recycling & Pelletizing Solution

Closed-loop waste film and rigid plastic recycling systems — reduce raw material costs by 30-50%

Recycling Workflow

1
Waste Collection

PP/PE/HDPE/LDPE

→
2
Crushing

Crusher / Shredder

→
3
Washing

Friction Washer

→
4
Pelletizing

Granulator + Screen

→
5
Reuse

Feed to Film Machine

Recommended Machinery

Plastic Granulating & Pelletizing Machine Complete Recycling Washing Line ABA Film Blowing Machine (uses recycled pellets)

Capacity Guide

ScaleThroughput
Small Recycling Line100 — 200 kg/h
Medium Recycling Plant250 — 400 kg/h
Industrial Recycling400 — 500 kg/h

Material Saving: Up to 30% | Energy Saving: 15% lower | ROI: Typically 12-18 months

Solution 05

Courier & Express Bag Production Solution

Side-seal express bag and courier packaging production systems for e-commerce, logistics and garment packaging

Recommended Machinery

ABA Film Blowing Machine Flekso mašina za štampanje Side Seal Bag Making Machine

End Products & Applications

Express Delivery Bags Courier Packaging Garment Bags Logistics Packaging E-Commerce Mailers Self-Adhesive Bags

Material: LDPE, HDPE/LDPE Blend | Izlaz: 60-200 bags/min

How to Choose the Right Production Solution

Key factors to evaluate before investing in a plastic packaging production line

1

Define Your Product

What type of bag or film will you produce? This determines the machine configuration — garbage bags need different equipment than shopping bags.

2

Set Output Targets

How many tons per day or bags per minute? Match machine capacity to your production goals to avoid over- or under-investing.

3

Consider Material Costs

Virgin vs. recycled material? ABA machines can save 30-50% on raw materials by using recycled core layers. Factor this into your investment decision.

Često postavljana pitanja

Common questions about plastic packaging production solutions

A complete production line varies based on configuration and capacity. A basic T-shirt bag line (film blowing + printing + bag making) starts from approximately $25,000-40,000 USD. A fully automated garbage bag line with ABA film blowing, multi-color printing, and high-speed bag making ranges from $60,000-120,000 USD. Contact us with your output target for a detailed quotation.
Standard machines ship within 25-45 days after order confirmation. Complete production lines may take 45-60 days. Installation and commissioning typically takes 5-10 days on site with our engineers. We also provide operator training during installation.
Yes. We provide complete turnkey solutions including factory floor planning, machine layout design, electrical and water supply specifications, production workflow optimization, and operator training. Our engineers can visit your site or work from your factory drawings remotely.
All machines come with a 12-month warranty covering manufacturing defects. We provide lifetime technical support via phone, WhatsApp, and video call. Critical spare parts are stocked and can be shipped by air freight. We recommend keeping a standard spare parts kit for routine maintenance.
Yes. Our machines are designed for modular expansion. You can start with a film blowing machine, add printing capability later, or integrate a recycling granulator to reduce material costs. We ensure backward compatibility so your existing line can grow with your business.
Absolutely. We encourage customers to send their raw material samples for testing on our machines at our factory in Ruian, Wenzhou. You can also visit in person to see the machines running with your materials, or we can arrange a live video demonstration of the test run.

Need a Custom Production Line Solution?

Tell us your product type, target output, and budget — our engineers will design the optimal machine configuration and provide a detailed quotation within 24 hours.

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