{"id":1840,"date":"2026-05-02T18:35:56","date_gmt":"2026-05-02T10:35:56","guid":{"rendered":"https:\/\/e-shion-machinery.com\/?post_type=products&p=1840"},"modified":"2026-05-02T19:34:01","modified_gmt":"2026-05-02T11:34:01","slug":"granulator-plastu","status":"publish","type":"products","link":"https:\/\/e-shion-machinery.com\/cs\/products\/plastic-granulating-machine\/","title":{"rendered":"granul\u00e1tor plast\u016f"},"content":{"rendered":"

Pro\u010d je pro v\u00e1\u0161 recykla\u010dn\u00ed podnik d\u016fle\u017eit\u00e9 vybrat si spr\u00e1vn\u00fd stroj na granulaci plast\u016f<\/h3>\n\n\n\n

Pokud p\u016fsob\u00edte v odv\u011btv\u00ed recyklace plast\u016f, jist\u011b v\u00edte, \u017ee kvalita va\u0161ich pelet rozhoduje o va\u0161em zisku. A\u0165 u\u017e zpracov\u00e1v\u00e1te odpad z HDPE, LDPE nebo PP, a granul\u00e1tor plast\u016f<\/strong> je srdcem va\u0161eho provozu. Po letech n\u00e1v\u0161t\u011bv tov\u00e1ren a porovn\u00e1v\u00e1n\u00ed des\u00edtek model\u016f jsem vybral sedm nejd\u016fle\u017eit\u011bj\u0161\u00edch faktor\u016f, kter\u00e9 mus\u00edte zv\u00e1\u017eit p\u0159ed n\u00e1kupem. Tento pr\u016fvodce vych\u00e1z\u00ed ze skute\u010dn\u00e9ho technick\u00e9ho listu dob\u0159e konstruovan\u00e9ho za\u0159\u00edzen\u00ed (tj. SJ<\/strong> (s\u00e9rie), ale tyto z\u00e1sady plat\u00ed pro jak\u00e9koli granul\u00e1tor plast\u016f<\/strong> zva\u017ete.<\/p>\n\n\n\n

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1. Kompatibilita s materi\u00e1ly \u2013 HDPE, LDPE a PP<\/h3>\n\n\n\n

Ne v\u0161echny granul\u00e1tory jsou schopny zpracov\u00e1vat r\u016fzn\u00e9 druhy polyolefin\u016f. Dobr\u00fd granul\u00e1tor plast\u016f<\/strong> mus\u00ed b\u00fdt navr\u017een tak, aby vyhovoval jak tuh\u00fdm, tak pru\u017en\u00fdm materi\u00e1l\u016fm. Tento SJ<\/strong> Tato \u0159ada nap\u0159\u00edklad zpracov\u00e1v\u00e1 blokov\u00fd odpad z HDPE, LDPE a PP. D\u00edky t\u00e9to univerz\u00e1lnosti m\u016f\u017eete p\u0159ij\u00edmat \u0161ir\u0161\u00ed \u0161k\u00e1lu vstupn\u00edho materi\u00e1lu, \u010d\u00edm\u017e sn\u00ed\u017e\u00edte n\u00e1klady na t\u0159\u00edd\u011bn\u00ed. Zeptejte se sv\u00e9ho dodavatele: \u201cM\u016f\u017ee stroj zpracov\u00e1vat jak f\u00f3liov\u00fd, tak tuh\u00fd odpad?\u201d Pokud konstrukce \u0161neku nen\u00ed optimalizov\u00e1na pro sm\u00ed\u0161en\u00e9 materi\u00e1ly, bude v\u00fdsledkem kol\u00edsav\u00e1 kvalita taveniny.<\/p>\n\n\n\n

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2. Automatick\u00fd m\u011bni\u010d s\u00edt \u2013 zkr\u00e1cen\u00ed prostoj\u016f<\/h3>\n\n\n\n

Ru\u010dn\u00ed zm\u011bny na obrazovce v\u00fdrazn\u011b sni\u017euj\u00ed produktivitu. Nejlep\u0161\u00ed granul\u00e1tor plast\u016f<\/strong> zahrnuje jednotku pro rychlou v\u00fdm\u011bnu filtra\u010dn\u00edho s\u00edta poh\u00e1n\u011bnou motorem. To v\u00e1m umo\u017e\u0148uje vym\u011bnit s\u00edto bez zastaven\u00ed extrud\u00e9ru, \u010d\u00edm\u017e zajist\u00edte nep\u0159etr\u017eit\u00fd provoz linky. Tato SJ<\/strong> Tato funkce je u t\u00e9to \u0159ady sou\u010d\u00e1st\u00ed standardn\u00ed v\u00fdbavy. Bez n\u00ed byste mohli ka\u017edou hodinu ztratit 20\u201330 minut. P\u0159i porovn\u00e1v\u00e1n\u00ed stroj\u016f v\u017edy zkontrolujte, zda je m\u011bni\u010d s\u00edt\u00ed motorizovan\u00fd a zda je schopen nep\u0159etr\u017eit\u00e9ho provozu.<\/p>\n\n\n\n

Extern\u00ed zdroj:<\/strong>
V\u00edce informac\u00ed o technologii v\u00fdm\u011bny s\u00edt najdete na Nordson \u2013 \u0158e\u0161en\u00ed pro filtraci<\/a> (Odkaz DoFollow).<\/p>\n\n\n\n

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3. Regulace teploty \u2013 st\u00e1l\u00e1 kvalita pelet<\/h3>\n\n\n\n

Kol\u00eds\u00e1n\u00ed teploty taveniny zp\u016fsobuje \u0161patn\u00fd tvar pelet a jejich znehodnocen\u00ed. Modern\u00ed granul\u00e1tor plast\u016f<\/strong> vyu\u017e\u00edv\u00e1 automatickou regulaci teploty pomoc\u00ed PID nebo lep\u0161\u00edho syst\u00e9mu. Tento SJ<\/strong> Tato \u0159ada zahrnuje v\u00edcez\u00f3nov\u00e9 \u0159\u00edzen\u00ed vyt\u00e1p\u011bn\u00ed, kter\u00e9 zaji\u0161\u0165uje, \u017ee teplota v ka\u017ed\u00e9 \u010d\u00e1sti v\u00e1lce se udr\u017euje v rozmez\u00ed \u00b12 \u00b0C. To je z\u00e1sadn\u00ed p\u0159i zpracov\u00e1n\u00ed PP, kter\u00e9 m\u00e1 \u00fazk\u00e9 technologick\u00e9 rozmez\u00ed. Zeptejte se dodavatele, kolik teplotn\u00edch z\u00f3n je \u0159\u00edzeno nez\u00e1visle.<\/p>\n\n\n\n

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4. Synchronizovan\u00e9 peletov\u00e1n\u00ed \u2013 bez ucp\u00e1v\u00e1n\u00ed<\/h3>\n\n\n\n

Peletiza\u010dn\u00ed jednotka mus\u00ed b\u00fdt p\u0159izp\u016fsobena v\u00fdstupn\u00ed rychlosti extrud\u00e9ru. Levn\u00e9 stroje pou\u017e\u00edvaj\u00ed \u0159eza\u010dku s pevnou rychlost\u00ed, co\u017e vede k nadm\u011brn\u00e9mu nebo nedostate\u010dn\u00e9mu d\u00e1vkov\u00e1n\u00ed. Tato SJ<\/strong> Tato \u0159ada vyu\u017e\u00edv\u00e1 pro peletiz\u00e9r motor s nastaviteln\u00fdmi ot\u00e1\u010dkami, kter\u00fd je synchronizov\u00e1n s rychlost\u00ed extruze. T\u00edm je zaji\u0161t\u011bna \u010distota a jednotnost pelet a zabra\u0148uje se opot\u0159eben\u00ed no\u017e\u016f. A granul\u00e1tor plast\u016f<\/strong> spr\u00e1vn\u00e1 synchronizace v\u00fdrazn\u011b sni\u017euje mno\u017estv\u00ed jemn\u00fdch \u010d\u00e1stic a prachu.<\/p>\n\n\n\n

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5. Pr\u016fchodov\u00e1 kapacita \u2013 p\u0159izp\u016fsobte ji sv\u00e9mu c\u00edli<\/h3>\n\n\n\n

Pr\u016fchodnost je \u010dasto prvn\u00ed v\u011bc, na kterou se kupuj\u00edc\u00ed zam\u011b\u0159uj\u00ed. Ta SJ<\/strong> Tato \u0159ada nab\u00edz\u00ed modely s v\u00fdkonem 150\u2013500 kg\/h, kter\u00e9 pokr\u00fdvaj\u00ed mal\u00e9 a\u017e st\u0159edn\u00ed recykla\u010dn\u00ed linky. Nespokojte se v\u0161ak pouze s \u010d\u00edslem \u2013 zeptejte se, za jak\u00fdch podm\u00ednek. A granul\u00e1tor plast\u016f<\/strong> Za\u0159\u00edzen\u00ed s jmenovit\u00fdm v\u00fdkonem 300 kg\/h pro jeden materi\u00e1l m\u016f\u017ee u jin\u00e9ho materi\u00e1lu dosahovat v\u00fdkonu pouze 200 kg\/h. Po\u017e\u00e1dejte o zku\u0161ebn\u00ed provoz s va\u0161\u00edm vlastn\u00edm \u0161rotem.<\/p>\n\n\n\n

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6. Konstrukce stroje a \u017eivotnost<\/h3>\n\n\n\n

T\u011b\u017ek\u00fd stroj je stabiln\u00ed stroj. Ten SJ<\/strong> Tato \u0159ada v\u00e1\u017e\u00ed 5,5 a\u017e 8,5 tuny, co\u017e sv\u011bd\u010d\u00ed o pevn\u00e9m ocelov\u00e9m r\u00e1mu, kter\u00fd tlum\u00ed vibrace p\u0159i vysok\u00fdch rychlostech. Lehk\u00e9 drti\u010de (do 4 tun) se \u010dasto proh\u00fdbaj\u00ed, co\u017e zp\u016fsobuje nesouosost \u0161neku a v\u00e1lce. Zkontrolujte tak\u00e9 pom\u011br d\u00e9lky \u0161neku k pr\u016fm\u011bru (L\/D) \u2013 SJ<\/strong> Tato \u0159ada vyu\u017e\u00edv\u00e1 pom\u011br 28:1 a\u017e 32:1, co\u017e je optim\u00e1ln\u00ed pro m\u00edch\u00e1n\u00ed a odply\u0148ov\u00e1n\u00ed. A granul\u00e1tor plast\u016f<\/strong> s dobr\u00fdm pom\u011brem L\/D zaji\u0161\u0165uje lep\u0161\u00ed pelety s ni\u017e\u0161\u00edm obsahem t\u011bkav\u00fdch l\u00e1tek.<\/p>\n\n\n\n

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7. Energetick\u00e1 \u00fa\u010dinnost \u2013 ni\u017e\u0161\u00ed provozn\u00ed n\u00e1klady<\/h3>\n\n\n\n

Elekt\u0159ina p\u0159edstavuje va\u0161i nejv\u011bt\u0161\u00ed variabiln\u00ed n\u00e1kladovou polo\u017eku. Ta SJ<\/strong> V\u00fdkon hlavn\u00edho motoru t\u00e9to \u0159ady se pohybuje v rozmez\u00ed 30 a\u017e 90 kW v z\u00e1vislosti na modelu. Porovnejte to se star\u0161\u00edmi jednotkami, kter\u00e9 p\u0159i stejn\u00e9m v\u00fdkonu spot\u0159ebov\u00e1vaj\u00ed o 20\u201330% v\u00edce energie. Zva\u017ete tak\u00e9 pou\u017eit\u00ed frekven\u010dn\u00edch m\u011bni\u010d\u016f na hlavn\u00edm motoru. SJ<\/strong> Tato funkce je sou\u010d\u00e1st\u00ed \u0159ady a zaji\u0161\u0165uje plynul\u00fd rozb\u011bh a \u00fasporu energie. A granul\u00e1tor plast\u016f<\/strong> D\u00edky \u0159\u00edzen\u00ed pomoc\u00ed frekven\u010dn\u00edho m\u011bni\u010de m\u016f\u017eete v\u00fdrazn\u011b sn\u00ed\u017eit spot\u0159ebu elekt\u0159iny v kWh na tunu.<\/p>\n\n\n\n

Vnit\u0159n\u00ed odkaz:<\/strong>
Dal\u0161\u00ed tipy, jak sn\u00ed\u017eit n\u00e1klady na energii p\u0159i recyklaci, najdete v na\u0161em pr\u016fvodci: Jak sn\u00ed\u017eit spot\u0159ebu energie v lince na recyklaci plast\u016f \u2192<\/a><\/p>\n\n\n\n

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Technick\u00e9 specifikace (na z\u00e1klad\u011b \u0159ady SJ)<\/h3>\n\n\n\n

N\u00ed\u017ee jsou uvedeny podrobn\u00e9 parametry typick\u00e9ho granul\u00e1tor plast\u016f<\/strong> s\u00e9rie. Pou\u017eijte je jako m\u011b\u0159\u00edtko p\u0159i hodnocen\u00ed dodavatel\u016f.<\/p>\n\n\n\n

Model<\/th>SJ100 100<\/th>SJ120 120<\/th>SJ140 140<\/th>SJ150 150<\/th><\/tr><\/thead>
Pr\u016fm\u011br \u0161roubu<\/td>100\/100 mm<\/td>120 \u00d7 120 mm<\/td>140 \u00d7 140 mm<\/td>150 \u00d7 150 mm<\/td><\/tr>
Pom\u011br d\u00e9lky a pr\u016fm\u011bru \u0161roubu<\/td>28:1\u201332:1<\/td>28:1\u201332:1<\/td>28:1\u201332:1<\/td>28:1\u201332:1<\/td><\/tr>
Rychlost ot\u00e1\u010den\u00ed \u0161roubu<\/td>10\u2013100 ot.\/min.<\/td>10\u2013100 ot.\/min.<\/td>10\u2013100 ot.\/min.<\/td>10\u2013100 ot.\/min.<\/td><\/tr>
V\u00fdkon hlavn\u00edho motoru<\/td>30 kW<\/td>55 kW<\/td>75 kW<\/td>90 kW<\/td><\/tr>
V\u00fdstup<\/td>150\u2013200 kg\/h<\/td>200\u2013250 kg\/h<\/td>300\u2013350 kg\/h<\/td>450\u2013500 kg\/h<\/td><\/tr>
Hmotnost stroje<\/td>5,5 T<\/td>6,5 T<\/td>7,5 T<\/td>8,5 T<\/td><\/tr>
Rozm\u011bry ob\u00e1lky<\/td>6 000 \u00d7 10 000 \u00d7 1 800 mm<\/td>6 500 \u00d7 10 000 \u00d7 1 800 mm<\/td>7 000 \u00d7 10 000 \u00d7 1 800 mm<\/td>7 500 \u00d7 10 000 \u00d7 1 800 mm<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

V\u0161echny modely jsou vybaveny automatickou regulac\u00ed teploty, motorizovan\u00fdm v\u00fdm\u011bn\u00edkem s\u00edt a synchronizovan\u00fdm granul\u00e1torem. P\u0159i \u017e\u00e1dosti o cenovou nab\u00eddku pros\u00edm uve\u010fte, \u017ee granul\u00e1tor plast\u016f<\/strong> spl\u0148uje tyto specifikace pro v\u00e1\u0161 c\u00edlov\u00fd materi\u00e1l.<\/p>\n\n\n\n

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Kl\u00ed\u010dov\u00e1 perifern\u00ed za\u0159\u00edzen\u00ed pro kompletn\u00ed peletiza\u010dn\u00ed linku<\/h3>\n\n\n\n

Vysoce \u00fa\u010dinn\u00e1 granula\u010dn\u00ed linka nen\u00ed jen samotn\u00fd hlavn\u00ed extrud\u00e9r. P\u0159\u00edslu\u0161enstv\u00ed m\u00e1 p\u0159\u00edm\u00fd vliv na kvalitu fin\u00e1ln\u00edch pelet a plynulost v\u00fdroby. Zde je p\u0159ehled standardn\u00edho p\u0159\u00edslu\u0161enstv\u00ed dod\u00e1van\u00e9ho spolu s SJ<\/strong> s\u00e9rie:<\/p>\n\n\n\n

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  • Typ \u0159ez\u00e1n\u00ed \u2013 \u0159ez\u00e1n\u00ed pomoc\u00ed lisovac\u00ed matrice (vodn\u00ed prstenec)<\/strong>
    Na str\u00e1nk\u00e1ch SJ<\/strong> Tato \u0159ada vyu\u017e\u00edv\u00e1 syst\u00e9m \u0159ez\u00e1n\u00ed pomoc\u00ed vodn\u00edho prstence na \u010dele matrice. Roztaven\u00fd materi\u00e1l se \u0159e\u017ee p\u0159\u00edmo na \u010dele matrice p\u0159i jeho v\u00fdstupu, \u010d\u00edm\u017e vznikaj\u00ed rovnom\u011brn\u00e9 pelety s minim\u00e1ln\u00edm mno\u017estv\u00edm prachu. Ve srovn\u00e1n\u00ed s \u0159ez\u00e1n\u00edm z pramene l\u00e9pe zpracov\u00e1v\u00e1 materi\u00e1ly s vy\u0161\u0161\u00ed tekutost\u00ed a vy\u017eaduje m\u00e9n\u011b podlahov\u00e9 plochy.<\/li>\n\n\n\n
  • Odvod\u0148ovac\u00ed za\u0159\u00edzen\u00ed \u2013 vertik\u00e1ln\u00ed odst\u0159edivka (7,5 kW)<\/strong>
    Po \u0159ez\u00e1n\u00ed proch\u00e1zej\u00ed pelety vertik\u00e1ln\u00ed odst\u0159edivkou pro odvodn\u011bn\u00ed. Motor o v\u00fdkonu 7,5 kW odst\u0159ed\u00ed povrchovou vlhkost, \u010d\u00edm\u017e v\u00fdrazn\u011b sni\u017euje z\u00e1t\u011b\u017e su\u0161\u00e1rny. To je nezbytn\u00e9 pro v\u00fdrobu pelet s n\u00edzk\u00fdm obsahem vlhkosti, kter\u00e9 jsou p\u0159ipraveny k balen\u00ed do pytl\u016f nebo k dal\u0161\u00edmu zpracov\u00e1n\u00ed.<\/li>\n\n\n\n
  • Vibra\u010dn\u00ed s\u00edto \u2013 dvouvrstv\u00e9 (otvory 8 mm\/2 mm)<\/strong>
    Dvouvrstv\u00e9 vibra\u010dn\u00ed s\u00edto odd\u011bluje nadm\u011brn\u011b velk\u00e9 pelety od jemn\u00e9ho prachu. Horn\u00ed vrstva s okem o velikosti 8 mm zachycuje velk\u00e9 \u010d\u00e1stice, zat\u00edmco spodn\u00ed vrstva s okem o velikosti 2 mm odstra\u0148uje prach. T\u00edm je zaji\u0161t\u011bno, \u017ee v\u00e1\u0161 kone\u010dn\u00fd produkt spl\u0148uje p\u0159\u00edsn\u00e9 specifikace ohledn\u011b velikosti.<\/li>\n\n\n\n
  • Skladovac\u00ed n\u00e1sypka \u2013 nosnost 500 kg<\/strong>
    Hotov\u00e9 pelety se shroma\u017e\u010fuj\u00ed v z\u00e1sobn\u00edkov\u00e9 n\u00e1dr\u017ei o kapacit\u011b 500 kg, co\u017e umo\u017e\u0148uje nep\u0159etr\u017eit\u00fd provoz bez nutnosti \u010dast\u00e9ho ru\u010dn\u00edho vykl\u00e1d\u00e1n\u00ed. Tato n\u00e1dr\u017e z\u00e1rove\u0148 slou\u017e\u00ed jako vyrovn\u00e1vac\u00ed z\u00e1sobn\u00edk mezi granul\u00e1torem a navazuj\u00edc\u00edm balic\u00edm nebo m\u00edchac\u00edm za\u0159\u00edzen\u00edm.<\/li>\n<\/ul>\n\n\n\n

    Tato perifern\u00ed za\u0159\u00edzen\u00ed nejsou pouh\u00fdmi dopl\u0148ky \u2013 jsou ned\u00edlnou sou\u010d\u00e1st\u00ed dosa\u017een\u00ed vysok\u00e9 \u00fa\u010dinnosti. P\u0159i srovn\u00e1n\u00ed granul\u00e1tor plast\u016f<\/strong>, v\u017edy se zeptejte, zda bal\u00ed\u010dek obsahuje tyto kl\u00ed\u010dov\u00e9 sou\u010d\u00e1sti, nebo zda jsou voliteln\u00e9.<\/p>\n\n\n\n

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    Z\u00e1v\u011br<\/h3>\n\n\n\n

    Investice do granul\u00e1tor plast\u016f<\/strong> je z\u00e1sadn\u00ed investi\u010dn\u00ed rozhodnut\u00ed. Zam\u011b\u0159te se na kompatibilitu materi\u00e1l\u016f, automatickou v\u00fdm\u011bnu s\u00edt, regulaci teploty, synchronizovan\u00e9 peletov\u00e1n\u00ed, pr\u016fchodnost, kvalitu zpracov\u00e1n\u00ed a energetickou \u00fa\u010dinnost. Tento SJ<\/strong> Tato \u0159ada p\u0159edstavuje vynikaj\u00edc\u00ed m\u011b\u0159\u00edtko pro dob\u0159e navr\u017een\u00fd stroj, ale stejn\u00e1 hodnot\u00edc\u00ed krit\u00e9ria plat\u00ed pro jak\u00fdkoli model, kter\u00fd zva\u017eujete.<\/p>\n\n\n\n

    Ne\u017e podep\u00ed\u0161ete smlouvu, nav\u0161tivte tov\u00e1rnu dodavatele, prove\u010fte zku\u0161ebn\u00ed provoz s va\u0161\u00edm vlastn\u00edm materi\u00e1lem a ov\u011b\u0159te dostupnost n\u00e1hradn\u00edch d\u00edl\u016f. Dobr\u00fd granul\u00e1tor plast\u016f<\/strong> investice se vr\u00e1t\u00ed b\u011bhem 12\u201318 m\u011bs\u00edc\u016f d\u00edky vy\u0161\u0161\u00edmu v\u00fdkonu a ni\u017e\u0161\u00edm n\u00e1klad\u016fm na \u00fadr\u017ebu.<\/p>\n\n\n\n

    \"Modern\u00ed
    <\/figcaption><\/figure>\n\n\n\n

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